Search This Blog

Friday, 27 May 2016

C14: COMPLETE DESIGN OF STEEL ROOF TRUSS

DESIGN OF PRATT TRUSS

CALCULATION OF LOADS

Span of truss                           =                10m
 Slope of the sheeting               =                30
 Number of panels                             =                 3 (on both sides)
 Spacing of truss                      =                 1/3rd – 1/5th of span
                                                         ≈                  4m
3.1 LIVE LOAD
    Imposed load,
                                                    =                 0.75 – (0.02 x 20)
=                 0.35 KN/m2.
As per the IS code imposed load should not be less than 0.4 KN/m .
≈ 0.4 KN/m2.
Imposed load in horizontal for trusses,
=                 2/3rd of imposed load
=                 2/3 x 0.4
=                 0.267 KN/m2.
3.2 WIND LOAD
Basic wind speed at10m height for the region “Coimbatore”,
Vb                         =                 9m/sec
The design wind speed,
Vz                         =                 Vb x k1 x k2 x k3
              Where,
             
          K1                                         =                 1.0
                       K2                                      =                 0.91
                       K3                         =                 1
                       Vz                         =                 39 x 1 x 0.91 x 1
                                                    =                 35.49 m/sec




Design wind pressure,
                       Pz                          =                 0.6 x Vz2
                                                    =                 0.6 x ( 35.49)2
                                                                                      =                 755.72 N/m2.

Wind pressure on roof ,
                       F                          =               ( Cpe - Cpi )Pz


WIND NORMAL TO THE RIDGE
TOTAL PRESSURE,
F = ( Cpe - Cpi )Pz

Windward cpe         =  -0.2

Cpi=  + 0.5
Cpe = - 0.5
-         529.025
-         226.716

Leeward                   =  -0.5

-         755.72

0

WIND PARALLEL TO RIDGE

Windward cpe         =  -0.8

-         982.436
-227.716

Leeward                   =  -0.8

-         982.436
-227.716


Maximum wind load               =      - 982.436 N/muplift on both slopes.
 
    3.3  DEAD LOAD
           Dead load of sheeting             =       112.7 N/m.



DESIGN OF PURLIN

Spacing of Purlin                                        =                 1.92m
Weight of 20 gauge (GI sheets)                   =                   112.7 N/m2
Load on purlin per meter length
1.              Weight on sheeting        =                112.7 x 1.9
=                 216.38 N/m
2.              Weighting on purlin (assume) =       100 N/m
Total dead load              =                 316.38N/m
Imposed load                                    =                 400 x 1.92 Cos 30 ̊
                                                                        =                      665.11 N/m
Wind load                                                     =                      - 982.436 x 1.92
                                                                        =                      1886.27 N/m
Dead load + Imposed load                       =                      316.38 + 665.11
                                                                        =                      981.48N/m
Dead load + wind load                              =                      316.38 – 1886.27
                                                                        =                      1569.89 N/m
Since increase in permissible stress is 33.33%, when wind load is considered, D.L + W.L may consider 33.33% less effective.
                                    1886.27/1.33         =                      1418.25 N/m > 981.48 N/m
Maximum bending moment                   =                      w l 2 /10
                                                                        =                      (141.25 x 4 )/10
                                                                        =                      2269.2Nm
                                                           
                                                           
                                                                        =                      2269.2KNmm
For angle purlin Zx required                               =                      (2269.2 x 103)/1.65
                                                                        =                      13752.72mm3
                                                                        =                      13.752 x 103 mm3

Trial section;
             Minimum depth             =                 L/45
                                                    =                 4000/45
                                                    =                 88.89 mm
             Minimum width             =                 L/60
                                                    =                 4000/60
                                                    =                 66.67 mm

Providing the section ISA 90 x 90 x 8 mm @ 108 N
   
Zx provided             =       Zx required
   
16.0 x 103 mm3        =       13.752 x 103 mm3

Hence it is safe


LOADS ON TRUSSES

1.  Dead load (assumed to be acting on top panel)
GI sheets                         =                 112,7 x 4 x (10/cos30 ̊)
                                       =                 5205.4N
Purlin                             =                 108 x 4 x 8
                                      =                 3456N
          Truss (assume 100 N/m2 )
                                       =                 100 x 4 x 10
                                      =                 4000N
Total dead load              =                 12661.4N
          Dead load on end panel points.
                                      =                 2110.23/2
                                      =                 1055.11N
2.     Imposed load:
For truss on top panel point
                                      =                 267 x 4 x 10
                                      =                 10680N
Imposed load per panel =                 10680/6
                                       =                 1780N


Imposed load at two ends =              890N
3.Wind load on each of the top panel
Uplift force:
                                       =                 - 982.436 x 1.92 x 4
                                       =                 - 7545.11N
Download force              =                 o
The force due to imposed load are calculating by force due imposed load by dead load .
                                       =                 imposed load / dead load
                                       =                 1780 / 2110.23
Effective length of Prismatic compression member
Column pin-ended at Both Ends                                             le        =       1.0l
Column pin-ended at One End and fixed at the other             le       =       0.8l
Column Fixed at Both Ends                                                    le       =       0.65l 
Column Fixed at One End and on roller support at the other,le       =       1.2l
Column Fixed at One End and Free at the other                     le       =       2l

Using limit state method the design force are calculated as follows are
Principle rafter:
1.5 x – 19.44                  =                 - 29.16KN (compression)
1.5x – 32.74                   =                 + 49.11KN (tension)

Main tie:
1.5x – 11.281                 =                 - 16.92 (compression)
1.5x – 16.829                 =                 +25.24 (tension)

Main sling:
1.5x – 11.281                 =                 -16.92KN (compression)
1.5 x +6.806                   =                 +10.209KN (tension)

Main strut:
1.5 x -5.894                    =                 - 8.841KN (compression)
1.5 x +10.066                 =                 +15.099 (tension)


 Minor sling:
1.5 x – 8.671                  =                 - 13KN (compression)
1.5 x +5.075                   =                 + 7.612KN (tension)
Minor strut:
1.5 x – 3.888                  =                 - 5.832KN (compression)
1.5 x + 6.643                  =                 + 7.612KN (tension)
1.Principle rafter:
Cross area of angles, Ag          =                 2 x 568
                                                            =                 1136mm2
Strength governed by yielding:
(Ag.fy)/Ï’mo         =                 (1136 x 250)/1.1
                                                            =                 258.18KN
Compression strength:
Effective length(KL)                =                 0.7 x L
                                                            =                 0.7 x 5.8
                                                            =                 4060mm
                             Iy                            =                 2[12.9 x 104 + 568(14.5 + 4)2
                                                            =                 646796mm4
                              ry                           =                 √(646796/1136)
                                               

                                                            =                 23.8mm
KL/r                      =                 4060/23.8
                                        =                 170.58
For KL/r     =       170    ;         fcd     =       48.1 N/mm2
For KL/r     =       180    ;         fcd     =       43.9 N/mm2
For KL/r     =       170.58       
          Fcd                      =       48.1 –[ ((170.58 – 170)/10)(48.1 – 43.9)]
                                      =                 47.85 N/mm2
          Pd                        =                 2 x 568 x 47.85
                                      =                 54.35 KN
2. Main tie :
Design load                   =                 - 16.92KN(compression)
                                                           =                 + 25.24KN(tension)
Tension strength:
                    (Ag.fy)/Ï’mo                   =                 (1136 x 250)/1.1
                                                           =                 258.18KN
Compression strength:
                    Effective length             =                 0.7 x 5000
                             KL                        =                 3500mm
Iy                        =                 2[12.9 x 104 + 568(14.5 + 4)2
                                               

                                                          =                 646796mm4
                             ry                          =                 √(646796/1136)
                                                          =                 23.8mm
                             KL/r                     =                 3500/23.8
                                                          =                 147.05
KL/r            =       140    ;         fcd     =       66.2
KL/r            =       150    ;         fcd     =       59.2
For KL/r     =       147.05
          Fcd                       =       66.2 – [((147.05-140)/10) x (66.2 – 59.2)]
                                       =                 61.26 N/mm2
          Pd                         =                 2 x 568 x 61.26
                                       =       60.59KN.
3. Main sling:
          Design load                              =                 - 16.92KN(compression)
                                                           =                 +10.209KN(tension)
Try the section ISA 50 x 50 x 6mm
Tension strength                               =                 258.18KN
Compression strength:
                    Effective length             =                 0.7 x 3330
                             KL                         =                 2310mm
                             

ry                         =                 √I/A
                                                           =                 23.8mm
                             KL/r                      =                 2310/23.8
                                                           =       97.05 N/mm2
                   KL/r            =       90      ;         fcd     =       121 N/mm2
                   KL/r            =       100    ;         fcd     =       107 N/mm2
For KL/r                        =                 97.05
                    Fcd                       =                 121 – [((97.05 – 90)/10) x (121 – 107)
                                                 =                 111.13 N/mm2
                    Pd                         =                 2 x 568 x 111.13
                                                 =                 126.24KN
4.Main strut:
Design loads                            =                 - 8.84KN
                                                 =                 + 15.099KN
Try the section ISA 40 x 40 x 6mm
Tension strength:
(Ag.fy)/Ï’mo
                             Ag                         =                 2 x 447
                                                           =                 894mm2
                                                           =                 (894 x 250)/1.1
                                                           =                 203.18KN
Tension strength                      =                 203.18KN
Compression strength:                                                      
ffective length KL                   =                 0.7 x 1920
                                                          =                 1344mm
From steel table ry                   =                 11.9mm
                              KL/r                     =                 1344/11.9
                                                           =                 112.94
                   KL/r            =       110    ;         fcd     =       94.6 N/mm2
                   KL/r            =       120    ;         fcd     =       83.7 N/mm2
                    For KL/r                         =                 112.94
Fcd                      =       94.6 – [((112.94 – 110)/10) x (94.6 – 83.7)]
                                                           =                 91.39 N/mm2
                              Pd                         =                 894 x 91.39
                                                           =                 81.70KN
5. Minor sling:
          Design loads                            =                 - 8,671KN
                                                           =                 + 5.075KN
Tension strength                      =                 203.18KN

Compressive strength:
Effective length    KL              =                 0.7 x 2560
                                                           =                 1792mm
From steel table  ry                  =                 11.9mm
                             KL/r                      =                 1792/11.9
                                                           =                 150.58
                   KL/r            =       150    ;         fcd     =       59.3 N/mm2
                   KL/r            =       160    ;         fcd     =       53.3 N/mm2
                    For KL/r                         =                 150.58
                             Fcd                        =       59.2 – [((150.88 – 150)/10) x (59.2 – 53.3)]
                                                           =                 58.68 N/mm2
                             Pd                          =                 58.68 x 894
                                                           =       52.46KN
Since the other members are not severely loaded, a single ISA 40 x 40 x 6mm will be sufficient for minor sling and minor strut.

   DESIGN OF JOINTS

Design loads                            =                 32.74KN
Factored load                           =                 1.5 x 32.74
                                                           =                 49.11KN
Thickness of weld:
1.     Size of the weld                  =                 ¾ x 8
                                                  =                 6mm
2.     At top thickness should not exceed
S                 =                 t – 1.5
                             =                 8 – 1.5
                             =                 6.5mm
Size of weld                    =                 6mm
Each load carry a factored pull of
=                 49.11/2
=                 24.55KN
Let lw be the total length of the weld required  assuming normal weld
                                       t                    =                 0.7 x 6
design strength of weld            =                 Lw x t x (fu/√3) x (1/1.25)
                                     

=                 Lw x 0.7 x 6 x (410/√3) x (1/1.25)
Equating it to the factored load. We get,
                    24.55 x 103                     =                 Lw x 0.7 x 6 x (410/√3) x (1/1.25)
                             Lw                          =                 30.86mm
Centre of gravity of the section is at a distance 15mm from top
                    L1 x 1.5                           =                 L2 x (50 – 15)
                   L1                                     =                 35/15 x L2
                    L1 + L2                            =                 30.86mm
          L2 + (35/15) x L2                      =                 30.86
                             L2                           =                 9.26mm
                                                            ≈                  10mm
                             L1                           =                 21.6mm
                                                             ≈                  25mm


 REFERENCE

1.     S.S. BHAVIKATTI ‘Design Of Steel Structures’2nd Edition, I.K. International Publishing House Pvt.Ltd.
2.     L.S.NEGI ‘Design Of Steel Structures’2nd Edition, Tata McGraw-Hill Publishing Company Limited, New Delhi.
3.     Dr.B.C.PUNMIA, Ashok Kumar Jain, Arun Kumar Jain  ‘Design Of Steel Structures’2nd Edition, Lakshmi publications (P) Ltd, New Delhi.
4.     IS 800-2007, Indian Standard General Construction In Steel(Code Of Practice)Third Revision, Bureau Indian Standards, New Delhi .
5.     IS 875-1987 PART – I,  Dead Load ( Code of practice for design loads (other than earthquake) for buildings and structures, Second Revision, Bureau Indian Standards, New Delhi.
6.     IS 875-1987 PART – II  Live Load (Code of practice for design loads (other than earthquake) for buildings and structures), Second  Revision, Bureau Indian Standards, New Delhi.

7.     IS 875-1987 PART - III  Wind Load  (Code of practice for design loads (other than earthquake) for buildings and structures), Second  Revision, Bureau Indian Standards, New Delhi.